Performance indicators of refractory materials: How to choose suitable refractory materials?

2024-12-17 14:16:45
Refractory materials refer to materials that can maintain their shape, structure and performance under high temperature environment. They are widely used in metallurgy, chemical industry, building materials, electric power and other industries. Since refractory materials are often in complex working conditions such as high temperature, strong acid and alkali or mechanical stress, the quality of their performance directly affects the efficiency of industrial production and the life of equipment. This article will introduce the key performance indicators of refractory materials and explore how to choose suitable refractory materials.

1. Basic performance indicators of refractory materials
When selecting refractory materials, you first need to understand their main performance indicators. Common ones include the following aspects:

(1) Refractoriness
Refractoryness refers to the maximum temperature that refractory materials can withstand under specified conditions. Usually, the refractoriness of refractory materials is expressed in "℃". For example, common refractory bricks (such as high-alumina bricks, chrome bricks, etc.) have different refractories and are suitable for different industrial furnace temperature requirements. The higher the refractoriness, the higher the stability of the material at higher temperatures.

(2) Room temperature compressive strength
Room temperature compressive strength refers to the maximum pressure that a material can maintain without breaking when subjected to external force at room temperature. For refractory materials, compressive strength is an important indicator to measure whether it can withstand mechanical loads in a high temperature environment. Under certain heavy load conditions, it is more important to select materials with higher compressive strength.

(3) Thermal expansion coefficient
The thermal expansion coefficient refers to the degree of change in the volume or size of a material when the temperature changes. Refractory materials usually work in an environment with drastic temperature changes, so their thermal expansion coefficient directly affects the stability of the material. If the thermal expansion coefficient is too large, the material may crack or break due to thermal stress, affecting its service life. Therefore, selecting materials with a smaller thermal expansion coefficient helps improve its thermal shock resistance.

(4) Erosion and corrosion resistance
Erosion and corrosion resistance refers to the ability of a material to maintain its structure and function in an environment of high temperature, high humidity, acid, alkali or other chemical media. In the metallurgical industry, refractory materials are often exposed to corrosive media such as slag and gas, so materials with good corrosion resistance must be selected to ensure stable operation in harsh environments.

(5) Thermal shock stability
Thermal shock stability refers to the ability of a material to avoid cracking or breakage when subjected to drastic temperature changes (such as rapid cooling and heating). Refractory materials with strong thermal shock stability can cope with drastic fluctuations in furnace temperature and are suitable for working environments with large high temperature fluctuations.

(6) Thermal conductivity
Thermal conductivity is the ability of refractory materials to conduct heat. In some industrial applications that require rapid heating or cooling, good thermal conductivity can effectively improve energy efficiency and reduce energy loss. However, under certain working conditions, excessive thermal conductivity may lead to unnecessary heat loss, so it is necessary to select refractory materials with moderate thermal conductivity according to specific needs.

2. How to choose suitable refractory materials?
Choosing suitable refractory materials is the key to ensuring smooth industrial production and safe operation of equipment. The following steps can help us make a more informed choice:

(1) Identify the use environment and temperature requirements
First, it is very important to determine the use environment and temperature requirements of the refractory material. For example, the operating temperatures of high-temperature smelting furnaces, boilers, kilns and other equipment are different, so the selected refractory materials should meet their required refractoriness. Generally speaking, high-alumina bricks, corundum bricks, etc. are suitable for higher temperature conditions, while lightweight refractory materials are suitable for lower temperature applications.

(2) Evaluate mechanical load and compressive requirements
When selecting refractory materials, it is necessary to consider whether the material can withstand the mechanical load that may occur during operation. For example, in the metallurgical and steel industries, the refractory materials in the furnace often need to withstand greater pressure, so it is necessary to choose refractory bricks with high compressive strength. For some non-load-bearing applications, refractory materials with relatively low compressive strength can be selected.

(3) Consider thermal expansion and thermal shock requirements
If the refractory material is subject to rapid temperature changes in the working environment, such as sharp temperature changes during heating or cooling, it is critical to select materials with good thermal shock stability. Refractory materials with low thermal expansion coefficients can effectively avoid cracks and breakage caused by temperature changes.

(4) Choose the right corrosion resistance
For refractory materials that come into contact with corrosive media (such as acids, alkalis, slag, etc.), such as equipment in the metallurgical and fertilizer industries, special attention should be paid to the erosion and corrosion resistance of the materials. Such materials need to be able to withstand harsh chemical environments for a long time without being damaged.

(5) Comprehensive consideration of cost and performance
The cost of refractory materials is usually high, so when choosing, in addition to considering performance, the economic efficiency of the materials also needs to be considered. For example, although some high-performance refractory materials may have excellent high temperature resistance and corrosion resistance, their procurement costs are also relatively high. In the case of limited budget, you can choose refractory materials with high cost performance to meet basic needs.

3. Conclusion
In general, choosing the right refractory material is a process of comprehensively considering multiple factors such as performance, environmental requirements, and cost. When selecting refractory materials, it is necessary to comprehensively evaluate their refractoriness, compressive strength, thermal expansion coefficient, erosion resistance, thermal shock stability and other performance indicators according to the specific requirements of their application fields to ensure that the selected materials can operate efficiently and safely under the expected working conditions. By scientifically selecting refractory materials, industrial production efficiency can be effectively improved, equipment service life can be extended, and maintenance costs can be reduced.
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