Analysis of the heat resistance of different refractories
2025-02-12 14:50:44
Refractory materials refer to materials that can maintain their shape and strength under high temperature environment and do not react with substances. Due to its excellent high temperature resistance, wear resistance, corrosion resistance and other characteristics, refractory materials are widely used in metallurgy, chemical industry, electricity, cement, glass and other industries. Different types of refractory materials have different heat resistance. This article will start from several common refractory materials to analyze their heat resistance.
1. Refractory bricks
Refractory bricks are the most common type of refractory materials, usually made of clay, bauxite, silica, zirconium and other minerals through high temperature sintering. Depending on the raw materials, the temperature resistance range of refractory bricks is different.
Clay refractory bricks: Clay refractory bricks are mainly made of high-alumina ore (containing a certain amount of bauxite and silica) and have good refractory properties. Its temperature resistance is generally between 1300℃ and 1400℃. Clay bricks are widely used in furnaces, boilers and other equipment.
High-alumina refractory bricks: The main component of this refractory brick is bauxite, and its heat resistance is better than that of ordinary clay bricks. The refractoriness is generally between 1500℃ and 1600℃. High-alumina bricks are resistant to high temperatures and corrosion, and are suitable for high-temperature working environments such as metallurgical furnaces and coal gasification equipment.
Magnesium-aluminum refractory bricks: The main components of this refractory brick are magnesia and bauxite, and the heat resistance can reach 1800℃. Magnesium-aluminum bricks are usually used in high-temperature environments such as steel smelting.
2. Refractory concrete
Refractory concrete is a refractory material made by mixing refractory aggregates (such as bauxite, silica sand, quartz sand, etc.) and refractory cement (such as calcium aluminate cement). Its heat resistance may vary depending on the different ratios and types used.
Calcium aluminate refractory concrete: The heat resistance of this concrete is usually around 1500℃. It has high heat resistance and high compressive strength, and is suitable for lining materials of high-temperature furnaces and kilns.
Silicate refractory concrete: The temperature resistance of silicate refractory concrete is relatively low, generally between 1200℃ and 1400℃, and is commonly found in general industrial furnaces, heating furnaces, etc.
Magnesium-based refractory concrete: Magnesium-based refractory concrete is superior in temperature resistance and can withstand higher temperatures, usually between 1600℃ and 1800℃, and is suitable for high-temperature furnaces and steel smelting and other fields.
3. Refractory bricks (including chrome bricks and zirconium bricks)
Chrome bricks and zirconium bricks are some refractory bricks with special properties, mainly used in special occasions such as high temperature, strong acid and alkali corrosion resistance and high thermal shock resistance.
Chrome bricks: Chrome bricks use chrome ore as the main raw material and have excellent thermal shock resistance and corrosion resistance. Its temperature resistance can generally reach about 1800℃, which is suitable for high-temperature industrial equipment such as steel smelting, casting, petrochemicals, etc.
Zirconium bricks: Zirconium bricks use zirconium ore as the main raw material, with excellent high temperature stability and thermal shock resistance, and its temperature resistance can reach above 2000℃. Zirconium bricks are widely used in high temperature equipment and furnaces in aerospace, nuclear power, petrochemical and other industries.
4. Graphite refractory materials
Graphite refractory materials are mainly made of a mixture of graphite and other refractory materials. Their temperature resistance is very outstanding and can withstand extremely high temperatures.
Graphite refractory materials: The temperature resistance of graphite refractory materials can usually reach above 3000℃. Graphite materials have excellent thermal stability and can be used for a long time at extremely high temperatures without deformation. They are suitable for high temperature equipment in the metallurgical, electric power and chemical industries.
Silicon carbide refractory materials: Silicon carbide refractory materials have very good stability at high temperatures and can withstand temperatures of about 2000℃. Silicon carbide has good thermal shock resistance and chemical corrosion resistance, and is widely used in high temperature environments such as metallurgical furnaces and ceramic kilns.
5. Ceramic refractory materials
The temperature resistance of ceramic refractory materials mainly depends on the composition of its raw materials and the firing process. Generally, the temperature resistance of ceramic refractory materials is between 1200℃ and 2000℃.
Corundum ceramics: Corundum ceramics use bauxite as the main raw material and have high temperature resistance, which can reach about 1800℃. Corundum ceramics have high hardness and wear resistance and are widely used in lining and ceramic manufacturing of high-temperature equipment.
Mullite ceramics: The temperature resistance of mullite ceramics is usually between 1600℃ and 1700℃. It has good thermal stability and mechanical strength and is suitable for high temperature environments in the metallurgical and chemical industries.
6. High-temperature alloy refractory materials
High-temperature alloy refractory materials are usually composed of nickel-based, cobalt-based or iron-based alloys and have extremely high temperature resistance.
Nickel-based alloys: Nickel-based alloy refractory materials can withstand temperatures as high as 1200℃ to 1500℃ and are suitable for high-temperature mechanical parts such as aircraft engines and gas turbines.
Cobalt-based alloys: Cobalt-based alloys have excellent high-temperature oxidation resistance in high-temperature environments. Their temperature resistance can reach above 1600°C and are widely used in jet engines and missiles.
Conclusion
The temperature resistance of refractory materials is closely related to their composition, structure and manufacturing process. When selecting suitable refractory materials, factors such as the material's temperature resistance, mechanical strength, thermal stability and thermal shock resistance should be considered comprehensively. With the continuous advancement of industrial technology, the types and properties of refractory materials are also constantly developing, which can meet the needs of more and more complex high-temperature environments. In practical applications, the rational selection of suitable refractory materials will significantly improve the service life and work efficiency of equipment.