The difference between refractory bricks and refractory cement

2025-01-07 11:05:27

In high temperature environments, refractory materials play a vital role, especially in metallurgy, ceramics, cement, chemical and other industries. Refractory bricks and refractory cement are common and important refractory materials. Although both have high temperature resistance, they differ in structure, application, composition and usage. Understanding the difference between refractory bricks and refractory cement will help to select suitable refractory materials in industrial production and ensure the performance and safety of high temperature equipment.

1. Definition and characteristics of refractory bricks
Refractory bricks (also known as refractory masonry bricks) are solid bricks made of refractory raw materials through high temperature sintering or chemical curing. It has excellent high temperature resistance and can maintain stable physical and chemical properties in high temperature environments. Common refractory bricks include silica bricks, aluminum bricks, magnesium bricks, carbon bricks, etc. These bricks have different compositions, so their temperature resistance, corrosion resistance and thermal expansion characteristics are also different.

Characteristics of refractory bricks:

High temperature resistance: Refractory bricks are usually resistant to high temperatures and can be used in high temperature environments of 1000°C to 1700°C.
Mechanical strength: Refractory bricks have high compressive strength and can withstand large loads.
Stability: Refractory bricks are not easily deformed at high temperatures and can maintain their original shape for a long time.
Good thermal insulation: Refractory bricks usually have low thermal conductivity and can effectively isolate heat.
Easy to construct: Refractory bricks can be installed by masonry and are suitable for building furnace walls, kiln bodies and other structures.
2. Definition and characteristics of refractory cement
Refractory cement is a binder with high high temperature resistance made by grinding, calcining and other processes of silicate minerals (such as bauxite, silica sand, etc.) and other chemical raw materials. Refractory cement is usually used to bond refractory materials together, and can also be used alone as a repair material for certain refractory structures. Common refractory cements include aluminate cement, magnesium cement, etc.

Characteristics of refractory cement:

High temperature resistance: Refractory cement usually has high high temperature resistance, and the temperature resistance range can reach 800°C to 1600°C, depending on the type of cement.
Excellent bonding: Refractory cement has good bonding properties and can effectively bond materials such as refractory bricks and refractory sand together to ensure the stability of the structure.
Easy to construct: As a liquid or semi-liquid material, refractory cement is easier to construct than refractory bricks, especially suitable for complex shapes that need to be cast or parts that are difficult to build with bricks.
Strong adaptability: Refractory cement can adapt to structures of various shapes and sizes, especially in repairing and reinforcing high-temperature equipment.
3. The main difference between refractory bricks and refractory cement
Form and use:

Refractory bricks are prefabricated solid block materials, usually used for lining of high-temperature equipment such as furnace bodies and kilns. They need to be installed by masonry and splicing, and are suitable for large-area fire isolation and structural protection.
Refractory cement is a powder or paste material used as a binder to connect refractory materials such as refractory bricks and refractory sand, or to repair damaged refractory layers, and can also be used directly for casting refractory structures.
Applicable environment:

Refractory bricks are usually used in large-scale industrial furnaces, metallurgical furnaces, ceramic kilns, etc., where they need to withstand greater mechanical pressure.
Refractory cement is mainly used in occasions where bonding is required, or to repair damaged parts of the surface of refractory materials. It is commonly used in the lining of industrial equipment and the filling of furnace wall gaps.
Temperature resistance:

The temperature resistance of refractory bricks is usually relatively stable, can withstand higher temperatures, and will not soften or deform at high temperatures.
Although refractory cement has good high temperature resistance, its high temperature resistance limit is relatively low, and thermal expansion problems will occur at extremely high temperatures. It is necessary to select the appropriate type according to the use environment.
Mechanical strength:

Refractory bricks have high mechanical strength, especially when subjected to pressure at high temperatures, and can maintain stability for a long time.
The strength of refractory cement is relatively low, and it relies more on the bonding force and construction process after hardening to ensure the stability of the structure.
Construction process:

The installation of refractory bricks is relatively complicated, requiring precise masonry and splicing during the construction process, and the construction period is relatively long.
Refractory cement has good construction flexibility, and the construction shape and thickness can be adjusted as needed. It is particularly suitable for some complex or unusable places with bricks.
Adaptability and cost:

Refractory bricks are suitable for occasions with high structural requirements, such as metallurgical furnaces, glass melting furnaces, etc., but their cost is relatively high, especially for special-purpose refractory bricks.
Refractory cement is relatively low in cost and has a wide range of applications, especially in some repair and maintenance work, its flexibility and economy are more advantageous.
IV. Summary
Refractory bricks and refractory cement each have their own unique advantages and applicable scenarios. Refractory bricks are more suitable for large-scale, long-term high-temperature environments, and can withstand greater pressure and thermal shock, while refractory cement is mainly used as a binder or repair material, playing an auxiliary role in engineering. The two are often used in combination, and refractory cement is used to masonry or repair the gaps of refractory bricks to improve the stability of the entire refractory structure.

In practical applications, choosing appropriate refractory materials according to different use environments can ensure the safe and efficient operation of industrial equipment and also extend the service life of the equipment.
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