Refractory Bricks Purchase Guide: How to Choose the Right Refractory Bricks?

2024-12-23 09:36:55

Refractory bricks refer to bricks with high refractoriness, thermal shock resistance, chemical erosion resistance and thermal shock resistance. They are widely used in furnaces, metallurgical equipment, industrial kilns, chemical equipment and other fields under high temperature environments. Since different use environments have different requirements for refractory bricks, how to choose the right refractory bricks has become a crucial part of many engineering projects. This article will provide you with a detailed refractory brick purchase guide to help you choose the right refractory bricks according to specific needs.

1. Clarify the use environment
Before choosing refractory bricks, you must first understand the specific environment in which they are used. Refractory bricks are mainly used in high temperature environments, and their performance requirements are closely related to the actual use conditions. Generally, the use environment of refractory bricks mainly includes the following aspects:

Use temperature: Different refractory bricks have different refractoriness, that is, the highest temperature they can withstand. Choose refractory bricks according to the temperature range of the furnace or working environment. For example, refractory bricks can generally be divided into categories such as medium-temperature refractory bricks (1000℃-1400℃), high-temperature refractory bricks (1400℃-1700℃) and ultra-high-temperature refractory bricks (over 1700℃).

Thermal shock conditions: In some applications, refractory bricks experience rapid temperature changes, which can cause the brick body to expand or contract, which may cause thermal cracks. Therefore, in places that experience frequent thermal shocks under high temperature environments, such as smelting furnaces, heating furnaces, etc., it is necessary to select refractory bricks with good thermal shock resistance.

Chemical erosion: In chemically corrosive environments, refractory bricks need to have strong corrosion resistance. For example, acidic or alkaline gases, molten metals and other chemicals may react with refractory bricks. Therefore, special attention should be paid to their chemical erosion resistance when selecting.

2. Main classification of refractory bricks
Refractory bricks can be divided into many types according to their main components and performance. Understanding the characteristics of different types of refractory bricks will help to choose the right products according to needs. The following are several common types of refractory bricks:

Alumina refractory bricks: They contain a high amount of aluminum and are often used in high-temperature environments that require high refractoriness, such as smelting furnaces, steel blast furnaces, etc. They have good high-temperature resistance and chemical erosion resistance and are suitable for most industrial applications.

Silica refractory bricks: They contain a high proportion of silicon dioxide and are usually used in high-temperature applications such as blast furnaces and heating furnaces. Silica refractory bricks have strong resistance to acid corrosion, but their thermal shock resistance is poor.

Magnesium refractory bricks: Sintered from magnesium ore, they have high high-temperature resistance and excellent alkaline corrosion resistance, and are suitable for high-temperature alkaline environments such as electric furnaces and steelmaking furnaces.

Carbon refractory bricks: Mainly composed of carbon materials such as graphite, they have extremely high heat resistance and thermal conductivity and are widely used in the metallurgical industry, especially in equipment such as steelmaking furnaces.

Refractory castables and refractory blocks: In some high-temperature equipment that requires large-area laying, castables and blocks have better adaptability than traditional refractory bricks, and the construction is simple, saving a lot of time and cost.

3. Consider the physical properties of refractory bricks
When purchasing refractory bricks, physical properties are the key factors that determine the service life and high-temperature resistance of the bricks. The following are several major physical properties that need to be paid attention to:

Refractory: Refractory refers to the ability of refractory bricks not to soften, deform and melt at high temperatures. Different refractory bricks have different refractories, and the selection needs to be determined according to the temperature requirements of the actual working environment. For example, refractory bricks with higher refractoriness are required in blast furnaces, while refractory bricks with lower refractoriness can be selected for some lower temperature applications.

Volume stability: Volume stability refers to the ability of refractory bricks to expand or contract at high temperatures. Excellent refractory bricks should have a low thermal expansion coefficient, which can avoid thermal cracks caused by temperature changes.

Thermal shock resistance: Thermal shock resistance refers to the ability of refractory bricks to withstand thermal shock in a high-temperature environment. For some furnaces or equipment that need frequent heating and cooling, refractory bricks with good thermal shock resistance should be selected to avoid cracking of the brick body due to thermal shock.

Chemical erosion resistance: Refractory bricks are often corroded by different chemical substances, such as acidic or alkaline gases. When choosing, it is necessary to select refractory bricks with strong chemical erosion resistance according to the specific chemical characteristics of the application environment.

4. Size and installation of refractory bricks
The size and shape of refractory bricks directly affect the convenience of their installation and the effect of their use. When purchasing, it is necessary to consider the actual use needs, such as:

Size and shape: Refractory bricks have standard sizes and shapes, but in special applications, bricks of specific sizes or shapes may need to be customized. When choosing, it is necessary to determine according to the requirements of equipment design and construction.

Installation method: The structure of some furnaces or equipment may be more complicated. When choosing suitable refractory bricks, it is necessary to consider the difficulty of their installation and the overall construction plan. Some high-temperature equipment also requires special refractory castables to facilitate construction and improve thermal effects.

5. Price and cost performance
The price of refractory bricks is usually closely related to factors such as its material, refractoriness, and service life. When purchasing, it is necessary to make a comprehensive consideration based on the budget, service life and maintenance cost. Cheap refractory bricks may meet the needs in the short term, but their service life is short and they may need to be replaced frequently, increasing the subsequent operating costs. Therefore, it is necessary to ensure the cost-effectiveness when purchasing to ensure long-term and stable use.

6. Brand and quality assurance
Choosing refractory bricks from well-known brands can usually guarantee their product quality and after-sales service. When purchasing, it is recommended to choose certified manufacturers with a good market reputation to ensure that the products meet quality standards and can provide complete technical support and services.

Summary
When purchasing refractory bricks, it is crucial to clarify the use environment, choose the right type of refractory bricks and pay attention to their physical properties. According to the specific use temperature, thermal shock conditions, chemical corrosiveness and working environment, the material, performance and price of refractory bricks are comprehensively considered to select the most suitable products. At the same time, choosing regular manufacturers and high-quality brands can also ensure the purchase of high-quality refractory bricks to avoid quality problems affecting work efficiency.
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